Medical Assembly
Carwild Corporation offers comprehensive in-house capabilities to support the production of high-quality medical assemblies. Our services include precision cutting, folding, gluing, sealing, sewing, packaging and through inspection to ensure product integrity and performance. With a workforce of over 750+ skilled employees and multi-shift operations, we are equipped to meet a wide range of customer requirements- efficiently and at scale.
Advanced Equipment and Technology:
- Automated folding Machines
- Automated Packaging Lines
- Clicker Presses
- Die Cutting Systems
Carwild Corporation provides a comprehensive range of die-cut fabrics and custom-molded foam components, tailored to meet the demands of medical applications. Our foam offerings include hydrophilic polyurethane (PU) and polyvinyl alcohol (PVA), with formulations that can be custom blended to meet your product’s specific performance requirements.
Foam Materials can be cut to size, cast into sheets or precision die-cut to exact specifications. They may also be further enhanced through adhesive application, gluing or ultrasonic welding. With production facilities in both Old Mystic, CT and the Dominican Republic, we offer flexible labor solutions and complete in-house assembly, and packaging services customized to your needs.
Our commitments to quality, compliance and performance ensure that your products are built with dependable materials and supported by trusted manufacturers.
Medical Packaging
Carwild Corporation offers a wide range of sterile and non-sterile packaging options to meet the specific requirements of medical and industrial applications. Our advanced capabilities include:
- Form-Fill-Seal packaging systems
- Rotary Medical Pouch Sealing
- Polybag heat sealing
Whether your product requires cleanroom-grade sterile packaging or efficient non-sterile solutions, Carwild is ready to deliver reliable, high-quality packaging tailored to your specifications.
Medical Sewing
Carwild Corporation offers specialized expertise in medical sewing and assembly, supporting a wide range of healthcare applications. From precision hand-sewing to fully automated, computer-controlled sewing systems, we provide flexible solutions tailed to each client’s needs. Our skilled team produces a variety of sewn medical products –including neurosponges, and orthopedic components – with exceptional quality and cost-efficiency.
Key Equipment and Capabilities:
- Straight stitch sewing machines
- Lock stich machines
- Multi-needle overstitch machines
- Tackers
- Sonic sewers
- Ultrasonic welders
- Slitters
- Strip cutters
- Layout tables
Ultrasonic Welding Systems
Carwild Corporation operates 20+ ultrasonic welding machines, offering both staking and continuous welding capabilities. Our team specializes in developing custom tooling and procedures to ultrasonically bond, “sew” or heat-weld materials – ideal for both woven and non-woven substrates.
We work closely with clients and trusted ultrasonic design partners to create tailored solutions that meet each project’s specific requirements. From initial design to full scale production, Carwild delivers high performance, scalable ultrasonic welding services.
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